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Winding Machine Maintenance Method

Laizhou Lutong Plastics Co.,Ltd | Updated: Aug 25, 2017

Winding machine is a linear object wrapped around a specific workpiece on the device, usually used for copper wire winding.

Use range

Most electrical products need to use enameled copper wire (referred to as enameled wire) around the induction coil, you can use the winding machine to complete this road or multi-channel processing.

For example: a variety of motors, hollow cup motor, rotor, stator, pin inductance, chip inductors, transformers, solenoid valves, inductors, resistors, ignition coil, RFID, transformers, audio coil, IC card high and low frequency coil , Focus coil and so on.

Textile industry, multi-purpose cotton yarn, artificial fiber line, such as winding a variety of textile machine for the yarn group, the bloom can also use the winding machine to process.

classification

Fully automatic type

To Japan as a pioneer, to cope with rising labor and product quality and the emergence of high demand models. It can be combined into a device with high degree of automation through motor, electric element, pneumatic element, transmission, sensor, control system and so on. Usually can automatically cable, wrapped head, broken thread, twisting, loading and unloading. Operators only need to ensure the adequacy of raw materials, in the absence of workpiece or copper wire can be replaced in a timely manner to ensure continuous production, usually a high number of shafts in order to achieve high efficiency. A sufficiently high degree of automation can meet the requirements of one employee at the same time taking care of multiple devices.

Advantages: Operators do not need training directly posts, high production efficiency, product quality uniform, long time without interruption.

Disadvantages: the price is higher than the semi-automatic equipment, you need to run a long time to recover the cost to produce benefits, need to be equipped with a technician to ensure the operation of the equipment, fault repair more complicated, difficult to replace the product category.

Suitable for mass production of single mature products.

Semi-automatic type

Is currently the most widely used winding machine, can only achieve automatic cable, leaving all operations to be completed by the operator. Usually fewer shafts to match the operator's operating time, easy to replace the different molds to produce different products.

Advantages: cheap, some machinery can not be completed by the manual process, the equipment can be adjusted by the operator to adjust the compensation, easy to replace the product.

Disadvantages: need to be equipped with more labor, employees need some training, by the operator's operating proficiency limit.

Suitable for low-cost production, new product production, a variety of small quantities of production.

In accordance with the winding method can be divided into: flat winding machine, ring winding machine, flying fork winding machine, three-dimensional winding machine.

Flat machine

By the spindle rotation, with three-dimensional positioning through the space movement, so that the wire in a workpiece outer spiral line in the winding machine. Usually used to process most transformers, inductors and various types of coils. It is currently the most widely used winding machine.

Ring type

Through the spindle (storage wheel) rotation, with the auxiliary wheel action, so that the wire in a hollow circular, hollow square or other similar workpiece on the spiral ring arranged in the winding machine. Usually used for processing ring coil.

Fork type

Through the side of the motor drive fork to win the winding machine. Usually used for cross-coil coil and rotor winding processing.

Three-dimensional type

In order to adapt to the special product of the special winding mode and the resulting winding machine. Usually used for stator and special products winding processing

Maintenance method

Winding machine fault classification is nothing more than: electrical, mechanical, transmission, pneumatic (if any) these types, of which the electrical part is divided into strong, weak, and winding machine manufacturers generally in its CNC system Design, use and maintenance, have to consider the vulnerable, easy to fault parts to give the alarm, the alarm circuit work, on the one hand in the display or operation panel to give sound, light and other alarm information, on the other hand issued a protective instruction. So that the system power or stop working to ensure safety and prevent the expansion of the fault.

Machine reset method

In general, the winding machine due to instantaneous fault caused by the whole machine error, available hardware reset or switch system power in turn to clear the fault, if the system work memory due to voltage instability, plug the circuit board or rectifier switching power supply under pressure caused by confusion , You must initialize the system to clear, before cleaning should pay attention to the current data backup records, if the reset after the initialization can not be resolved, the hardware replacement diagnosis.

Prepare a trial run procedure

The preparation of a reasonable program and the success of the machine is to determine the integrity of the system as a basis for the system, some winding parameters may cause the system failure or a function is invalid, and sometimes due to user program error caused by failure to stop You can use the preparation of test procedures to check, correct the user program error to ensure its normal operation.

Make good use of the adjustable parts

Such as the tension of the wire, the screen voltage, the beginning of the line frame and other adjustable parts of the adjustment, in the maintenance is a simple but effective way. Through the adjustment of the adjustable parts, to correct some harmless fault. Such as the maintenance of a company in a company for many years using the winding machine, the system display screen dull, after adjusting the screen supply voltage after the normal.

Spare parts replacement method

In the maintenance of the winding machine, with a good spare parts to replace the suspected failure of the parts, maintenance personnel to determine the cause of the failure, you can use this method to quickly diagnose the fault range, and the winding machine into the normal operation, and then the bad Parts to return to repair, which is the most commonly used troubleshooting methods.

Improve the environmental quality law

For some very strange fault, with the replacement method can not find the reasons, often need to start from the surrounding environment, the environment is generally divided into two, power and space. Power supply improvements can be used to stabilize the isolated power supply to improve the fluctuations from the power supply, for some high-frequency interference from the power supply can be used capacitive filtering method, through these preventive measures to reduce the power supply caused by the failure to increase and check the ground is good It is also necessary. There are many reasons for space interference, dust, gas, etc., the foundation of the virtual, vibration, space radiation interference, and so forth, need experienced technicians and professional equipment to detect and maintain.

Maintenance information tracking method

According to the actual work of the winding machine and the previous fault records, can be found due to winding machine design or production process defects caused by accidental failure, through continuous improvement and improvement of system software or hardware to solve. These modifications are made available to maintenance personnel in the form of maintenance information. Through these customer feedback, the Company can use this as the basis for troubleshooting, correct and thorough eradication of failure, the user is reasonable feedback is my company constantly improve the powerful help.