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Winding Machine Replacement Of Spare Parts

Laizhou Lutong Plastics Co.,Ltd | Updated: Sep 22, 2017

A winding machine is a device that wraps a linear object onto a particular piece of work, usually for copper wire winding.

Using range

Most electrical products need to be made of enameled copper wire (enameled wire) to make inductor coil, which can be completed by winding machine or multi-channel machining.

Such as: all kinds of motor, hollow cup motor, rotor, stator, pin inductance, SMT inductors, transformers, solenoid valve, a word inductance, resistance, ignition coil, RFID, transformer, audio coils, high frequency coil IC card, focusing coil and so on.

Textile industry multi-use cotton yarn, artificial fiber yarn and other kinds of yarn that can be used in textile machines can be processed by winding machine.

The maintenance method

Winding machine fault classification is: electrical, mechanical, transmission, pneumatic these few (if any), the electrical part is divided into strong and weak current, and winding machine manufacturers in its general design, use and maintenance of CNC system, with consideration of vulnerability, easy fault can give warning and alarm circuit after work, on the one hand, on the screen or operating panel to sound, light alarm information, such as on the other hand a protective order. To shut down or stop the system to ensure safety and prevent failures.

Machine reset method

Under normal circumstances the coiling machine caused by transient failure the machine error, available hardware reset or switch power supply system in order to eliminate malfunction, if the system working storage area due to voltage instability, pull out plug chaotic circuit board or rectifier switch power supply voltage, it must be initialized to the system to clear, should pay attention to ready before removing the current data backup records, if still cannot be ruled out after reset initialization failure, hardware replacement diagnosis.

Prepare the trial run program

A reasonable program and run the success is in good condition or not on the basis of the whole system function, some winding parameter setting error may cause system fault or a function is invalid, sometimes caused by the user program error downtime, this can be used in a pilot program to inspect, correction of errors, the user program to ensure its normal operation.

Good use of adjustable parts

The adjustment of adjustable parts such as winding tension, screen voltage and starting position of line rack is a simple but effective method in maintenance. By adjusting the adjustable parts, some harmless breakdowns are corrected. For example, in one enterprise maintenance of a multi-year winding machine, its system display screen is dull, after adjusting the screen power supply voltage, normal.

Replacement of spare parts

In winding machine repair, replace the suspected fault with intact spare parts and maintenance personnel after basic judge fault reason, can use this method is rapid diagnosis of fault area, and makes the coiling machine quickly into normal operation, and then will return to repair the bad parts, this is by far the most common troubleshooting methods.

Improve environmental quality

For some very strange faults, there is no reason for replacing the method with the elimination method. It is often necessary to start from the surrounding environment. The environment is generally divided into two kinds, power supply and space. Power to improve the voltage isolation can be used to improve from power fluctuations, for some of the high frequency interference from the power supply capacitor filter method can be used, through these preventive measures to reduce the fault caused because of the power supply, and check whether the ground is good also is very be necessary. Because there are many kinds of space interference, dust, gas, etc, the foundation of vain, vibration, etc., space radiation interference, etc., to name but a few, need experienced maintenance technicians and professional equipment to test and maintain.

The automation can be divided into: automatic winding machine and semi-automatic winding machine.