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Winding Machine Replacement Of Spare Parts

Laizhou Lutong Plastics Co.,Ltd | Updated: Oct 12, 2017

A winding machine is a device that wraps a linear object onto a particular piece of work, usually for copper wire winding.

Range of use

Most electrical products need to be made of enameled copper wire (enameled wire) to make inductor coil, which can be completed by winding machine or multi-channel machining.

Such as: all kinds of motor, hollow cup motor, rotor, stator, pin inductance, SMT inductors, transformers, solenoid valve, a word inductance, resistance, ignition coil, RFID, transformer, audio coils, high frequency coil IC card, focusing coil and so on.

Textile industry multi-use cotton yarn, artificial fiber yarn and other kinds of yarn that can be used in textile machines can be processed by winding machine.

The maintenance method

Winding machine fault classification is: electrical, mechanical, transmission, pneumatic these few (if any), the electrical part is divided into strong and weak current, and winding machine manufacturers in its general design, use and maintenance of CNC system, with consideration of vulnerability, easy fault can give warning and alarm circuit after work, on the one hand, on the screen or operating panel to sound, light alarm information, such as on the other hand a protective order. To shut down or stop the system to ensure safety and prevent failures.

Machine reset method

Under normal circumstances the coiling machine caused by transient failure the machine error, available hardware reset or switch power supply system in order to eliminate malfunction, if the system working storage area due to voltage instability, pull out plug chaotic circuit board or rectifier switch power supply voltage, it must be initialized to the system to clear, should pay attention to ready before removing the current data backup records, if still cannot be ruled out after reset initialization failure, hardware replacement diagnosis.

Prepare the trial run program

A reasonable program and run the success is in good condition or not on the basis of the whole system function, some winding parameter setting error may cause system fault or a function is invalid, sometimes caused by the user program error downtime, this can be used in a pilot program to inspect, correction of errors, the user program to ensure its normal operation.

Good use of adjustable parts

The adjustment of adjustable parts such as winding tension, screen voltage and starting position of line rack is a simple but effective method in maintenance. By adjusting the adjustable parts, some harmless breakdowns are corrected. For example, in one enterprise maintenance of a multi-year winding machine, its system display screen is dull, after adjusting the screen power supply voltage, normal.

Replacement of spare parts

In winding machine repair, replace the suspected fault with intact spare parts and maintenance personnel after basic judge fault reason, can use this method is rapid diagnosis of fault area, and makes the coiling machine quickly into normal operation, and then will return to repair the bad parts, this is by far the most common troubleshooting methods.

Improve environmental quality

For some very strange faults, there is no reason for replacing the method with the elimination method. It is often necessary to start from the surrounding environment. The environment is generally divided into two kinds, power supply and space. Power to improve the voltage isolation can be used to improve from power fluctuations, for some of the high frequency interference from the power supply capacitor filter method can be used, through these preventive measures to reduce the fault caused because of the power supply, and check whether the ground is good also is very be necessary. Because there are many kinds of space interference, dust, gas, etc, the foundation of vain, vibration, etc., space radiation interference, etc., to name but a few, need experienced maintenance technicians and professional equipment to test and maintain.

Maintenance information tracking method

, according to the actual work and previous winding machine fault records, can be found because of the winding machine faults caused by accidental design or production process and can be through continuous modification and improvement of the system software or hardware to solve. These modifications are constantly provided to maintenance personnel in the form of maintenance information. Through these customer feedback, the company can be the basis of the troubleshooting, root out the fault properly and thoroughly, and the user's reasonable feedback is also a powerful booster of our company's continuous improvement.

All in all, the first step - winding machine maintenance is according to the failure phenomenon, discriminant failure and the real reason for failure parts as soon as possible, these fault processing method, practical application, there is no strict boundaries, sometimes with only a method can troubleshoot, may also need a variety of methods at the same time. The effect depends on the experience of the maintenance technician and the understanding and depth of the system principle and structure. This is not only the maintenance personnel must have the quality, but at the same time puts forward high demands on maintenance personnel, it requires that the CNC coiling machine maintenance personnel familiar with the structure and design idea of winding machine, familiar with the performance of the CNC coiling machine, only in this way, can quickly find out the cause of the problem, determine the fault location, in addition, the maintenance of in order to conduct site surveying and mapping of some circuits and components, as a senior maintenance personnel shall also have a certain ability to draw engineering drawings.